SPECIFICATIONS
| Series | ER Series Electrically Released Brakes |
| Model | ER-825 Heavy Duty (H.D.) |
| Function | Dynamic Braking / Dynamic Stopping Operations |
| Static Torque | 125 lb. ft. |
| Voltage Options | 90V or 24V DC |
| Maximum Speed | 3600 RPM |
| Mounting Style | Bulkhead Flange Mounted |
| Bore Size Range | .500″ to 1.500″ (Browning #H-1) |
| Drive Options | Pin Drive or Spline Drive |
| Total Weight | 15.6 lbs. |
| Component Parts | |
|---|---|
| Magnet & Armature Matched Set | Refer to Series Catalog |
| Inertia (Arm. & Carrier) | .323 (Pin) / .326 (Spline) lb.ft.² |
| Inertia (Hub) | .043 (Pin) / .006 (Spline) lb.ft.² |
| Standard Bushing | Browning #H-1 |
| Conduit Box | 5200-101-010 |
| Catalog | Warner Electric ER Series Catalog | |
| Service Parts | Warner Electric ER Series Service Parts |
PRODUCT DESCRIPTION
The Warner Electric ER-825 Heavy Duty is a high-torque, bulkhead flange-mounted brake engineered for high-performance dynamic stopping. Designed to be engaged while the shaft is in motion (ideally 100 RPM or greater), it uses powerful permanent magnets to provide 125 lb. ft. of fail-safe braking force. The Heavy Duty version is specifically built to handle more rigorous duty cycles and loads compared to the standard model.
FEATURES
- Automatic Wear Compensation: Automatically adjusts to maintain proper air gap as friction surfaces wear.
- Fail-Safe Security: Permanent magnets ensure instant brake engagement when electrical power is removed.
- High Heat Dissipation: Segmented armature design facilitates rapid cooling for long life in high-cycle applications.
- Factory Pre-Burnished: Magnet and armature pairs are factory burnished to ensure full rated torque from day one.
- Bushing System: Utilizes the Browning #H-1 system for secure, tapered shaft mounting.
SELECTION & ORDERING
- Verify Dynamic Use: Confirm the system requires frequent cycling at speeds above 100 RPM.
- Analyze HP & Speed: Use the Horsepower vs. Shaft Speed chart to verify the ER-825 is correct for your power requirements (typical for 3-25 HP).
- Specify Duty & Drive: This configuration is for Heavy Duty (H.D.). Specify if Pin Drive or Spline Drive is required.
- Order Bushing: Order a Browning #H-1 bushing separately to match your specific shaft diameter.
- Select Control: Use of a CBC-500 or CBC-550 control is recommended for this model size.
For applications with speeds below 100 RPM, please contact Warner Electric Application Support.


